I have a few comments about this. Since there still isn't any "official" aberrated history of Ukraine, the only way to figure something out was to read the event file. And I don't see any other way for this state to evolve other than democracy or complete anarchy.
What concerns the lack of internal resistance on their way to democracy, I just don't see much of that (except for hemans themselves being afraid of losing their power). In RL cossaks accepted runaway serfs, bandits and all sorts of antisocial elements into their ranks. They only had to prove their elan and bravery to be accepted. Such a society that mainly values freedom, should naturally evolve into some sort of democracy, or devolve into anarchy IMO.
The reason why they didn't do so is probably because of their economicall weakness, they despised peasant labour in the fields and such. The proper thing to do for a cossak was raiding and pillaging, mercenary work, and combination of these. Or to put it simply - war.
Maybe there should be a choice between extremely decentralised, warlike and technologically backward, unstable society with lots or cores and free troops, and a more centralised "conventional" state with bonuses to tech and less cores ?
The name: Zaporoshie is probably not good. Why Zaporozhie? There were Zaporozhskie cossaks, Donskie cossaks, Cubanskie cossaks (not Cubans
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there is an area called Cuban) etc. Ukraine is actually quite valid IMO.
And the last thing - I'm rather happy how the Ukraine performs under AI control currently. Considering that it starts with 4 or 5 provinces there should be a substancial bonus so that AI will make it a major (I never played Ukraine myself unfortunately
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)
Just a bit of feedback that will hopefully help you somehow.